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Give a thumbs-up to Innovation - Industrialization Practice and Breakthroughs of Magnetic Encoder Technology!
Published date:2025/08/05    View:

Against the backdrop of the rapid development of global industrial automation, high-precision absolute value magnetic grating encoders, as key core components, their technical level and industrialization capacity are directly related to the development level of a country's high-end equipment manufacturing industry. Through continuous technological innovation, Tianxian Digital Intelligence has been the first in China to achieve industrialization breakthroughs in absolute value magnetic grating encoders, providing reliable measurement solutions for domestic high-end equipment.
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In terms of technological breakthroughs, Tianxian Digital Intelligence has successfully overcome multiple key technologies of absolute value magnetic
grating encoders. The dual-channel absolute value magnetic grating encoder developed by it adopts a design scheme of coordinated verification of
the main and secondary channels. It realizes high-speed signal processing through the FPGA hardware acceleration algorithm, with a measurement
resolution of 0.1μm and a running speed of up to 5m/s. The product adopts segmented temperature compensation technology, maintaining stable
performance within the working temperature range of -20℃ to 80℃, and meeting the strict environmental requirements of industrial sites.

In terms of product development, Tianxian Digital Intelligence has established a complete series of absolute value encoders. For instance,
the AMG2000 absolute encoder, with its outstanding performance and stability, can be widely applied in industrial automation equipment.
The FMG3000 absolute encoder achieves a perfect combination of cost performance, while the AMG5000 absolute encoder meets the demands
of ultra-precision processing equipment. These products support multiple industrial communication protocols, including BUSS-C, SSI, RS-485,
PANASONIC, DAMAGAWA, MODBUS, etc., facilitating system integration. It is particularly worth mentioning that the absolute value magnetic
grating encoder has achieved dynamic verification and non-intrusive optimization functions through an integrated AI algorithm, which can
automatically perform error compensation during the operation of the equipment.

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In terms of industrial application, Tianxian Digital Intelligence's products have been applied on a large scale in multiple fields. In the CNC machine tool industry,
its encoder products have helped domestic machine tool enterprises improve processing accuracy and reliability. In the field of new energy equipment, the high
environmental adaptability of the products has been fully verified. In the application of industrial robots, the anti-interference performance of encoders is excellent.
These practical application cases prove that domestic absolute value encoders have already possessed the technical strength to replace imported products.

Technological innovation cannot do without the support of a research and development system. Tianxian Digital Intelligence has established a complete R&D
system ranging from basic algorithm research to product development, and holds independent intellectual property rights in key links such as magnetic grid
manufacturing processes and signal processing algorithms. The company attaches great importance to the cooperation among industry, academia and research,
and has been listed as a provincial-level technology transfer workstation by relevant departments, continuously promoting technological progress.

At present, with the development of intelligent manufacturing and industrial Internet, new requirements for encoders in terms of intelligence and networking
have been put forward. Tianxian Digital Intelligence is developing a new generation of intelligent encoder products that combine measurement functions with
edge computing capabilities, providing support for equipment condition monitoring and predictive maintenance. This technological evolution direction not only
conforms to the development trend of industrial intelligence but also demonstrates the innovation capabilities of domestic sensor enterprises. 

From the perspective of industrial development, the technological breakthrough of Tianxian Digital Intelligence is of great significance. The localization of absolute
value encoders not only reduces the procurement costs of domestic equipment manufacturing enterprises, but more importantly, ensures the security of the
industrial chain and supply chain. In a complex international environment, the independent control of key core components is particularly important.

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Of course, compared with international leading enterprises, domestic encoders still have gaps in some niche fields, especially in terms of ultra-high precision,
adaptability to extreme environments and product consistency, which still need to be continuously improved. This requires collaborative innovation among
the upstream and downstream of the industrial chain, as well as more breakthroughs in basic materials, precision manufacturing and other links.

Looking ahead, as China's manufacturing industry transitions towards high-quality development, the demand for high-performance encoders will continue to
grow. Domestic enterprises such as Tianxian Digital Intelligence are gradually changing the market landscape of high-end encoders through continuous
technological accumulation and innovation. This progress is not only reflected in product performance, but also in the in-depth understanding of actual
industrial demands and the ability to respond quickly.

The transformation and upgrading of China's manufacturing industry requires more enterprises like Tianxian Digital Intelligence to delve deeply into niche fields
and enhance the competitiveness of domestic core components through tangible technological innovation. The industrialization practice of absolute value magnetic
grating encoders shows that as long as innovation is persisted in, Chinese manufacturing can definitely achieve breakthroughs in high-end fields and contribute
Chinese solutions to global industrial development.


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