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AMG5000 - Perfectly Matching the "Heartbeat Rate" of Modern Industrial Control
Published date:2025/07/16    View:

In the era of intelligent manufacturing, industrial motion control systems are facing unprecedented challenges in terms of precision and reliability. As a core sensing component of industrial automation, the performance of the encoder directly affects the overall performance of the control system. The advent of the AMG5000 absolute value magnetic grating encoder is triggering a precision revolution in the global industrial control field, providing modern manufacturing with smarter and more reliable position feedback solutions.
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Breakthrough technical architecture

The AMG5000 adopts an innovative dual-channel absolute value magnetic grating coding technology, which has completely transformed the
working mode of traditional position feedback systems. Compared with incremental encoders, the AMG5000 can output absolute position
information the moment it is powered on, completely avoiding the zeroing operation after the device restarts. This feature is particularly
important in application scenarios with extremely high requirements for position accuracy, such as semiconductor wafer processing and
precision measurement equipment. The actual application data of a well-known international semiconductor equipment manufacturer
shows that after adopting AMG5000, the startup time of its wafer alignment system has been shortened by 67%, and the production capacity has increased by 15%.

Outstanding high-speed performance

In today's fast-paced industrial production environment, high-speed motion control has become a standard feature. With a maximum
detection speed of 5m/s and an ultra-high resolution of 0.25μm, the AMG5000 perfectly meets the modern industry's dual pursuit of speed and accuracy.
In the automotive welding and assembly production line, the AMG5000 ensures the precise positioning of the robot welding torch during high-speed
movement. In the lithium battery electrode sheet rolling equipment, its micron-level resolution provides a reliable guarantee for the control of electrode
sheet thickness. What is even more worth mentioning is that the 20mm narrow-body magnetic grating ruler design of the AMG5000 enables it to easily
adapt to the installation requirements of various compact devices.

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Unparalleled industrial-grade reliability

The harsh environment in industrial sites has always been a "touchstone" for electronic components. The AMG5000 adopts an IP67
protection grade epoxy resin potting process, enabling it to handle various harsh working conditions such as dust, oil stains,
and high-pressure water flushing with ease. In the food processing industry, the AMG5000 has successfully replaced the traditional
photoelectric encoder, completely solving the industry problem of sensor failure caused by cleaning equipment. Its working
temperature range is wide, ensuring stable operation in extremely cold regions or high-temperature workshops.

Strong environmental adaptability

The 2.0mm large detection gap design of the AMG5000 significantly reduces the difficulty of installation and commissioning.
A certain machine tool manufacturer reported that after adopting the AMG5000, the average on-site commissioning time of its
equipment was reduced by 40%. Meanwhile, its innovative anti-interference design enables it to maintain signal stability
even in strong electromagnetic interference environments such as frequency converters and high-power motors.
The application in the wind power pitch system has proved that even in a strong magnetic field environment, the position
feedback error of the AMG5000 can still be controlled within ±0.01°.

Flexible protocol compatibility

The AMG5000 supports a variety of industrial standard communication protocols, including BUSS-C, SSI, Tama River, Panasonic,
and Modbus. This all-round compatibility enables it to seamlessly integrate with various industrial control systems. A certain
automation equipment integrator stated that after adopting the AMG5000, its products can simultaneously meet the control
system requirements of different customers from Europe, Japan, etc., significantly enhancing its market competitiveness.

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Broad application prospects

From traditional CNC machine tools to emerging lithium battery equipment, from food packaging machinery to photovoltaic
silicon wafer cutting, AMG5000 is demonstrating its outstanding performance in the global industrial field. In the field of medical
equipment, its dust-free and wear-free characteristics make it an ideal choice for precision medical devices such as CT scanners.
In the field of logistics automation, its long-life feature significantly reduces maintenance costs. It is particularly worth mentioning
that the 10,000mm ultra-long magnetic grating ruler of AMG5000 provides a perfect solution for long-stroke applications such
as large gantry equipment and rail transit.

Against the backdrop of intelligent manufacturing and Industry 4.0, the AMG5000 is not merely a simple position sensor; it is also a
crucial cornerstone for achieving digital factories. The AMG5000 absolute value magnetic grating encoder is not only a major
breakthrough in encoder technology, but also a key driving force for the intelligent upgrade of the manufacturing industry. In the
industrial future that pursues higher precision and efficiency, AMG5000 is bound to play an increasingly important role and become
an indispensable core component in the era of intelligent manufacturing.


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